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Assembling a 500 W amplifier using transistors for surface mounting

Every radio amateur must assemble an audio power amplifier at least once in his life. In this example, just such a sample with a power of 500 W is presented. This model is assembled quickly, literally in 1 hour. Amplifier class - AB, analog based on bipolar transistors. The scheme is built according to the classical principle. The output transistor is composite, consisting of 5 pieces for each arm.
The use of an operational amplifier with negative feedback in the input stage allowed linear distortion to be minimized.

Will need


Power transistors and operational amplifier:
  • 2SC5200 Transistors x 5 -
  • 2SA1943 Transistors x 5 -
  • Op-amp HA17741 x 1 -

Other components:

Assembling a 500 W amplifier using transistors for surface mounting

Scheme


Assembling a 500 W amplifier using transistors for surface mounting

Bipolar power supply - 70 Volts.

How to make a powerful amplifier


We drill holes in the radiator for the transistors and cut threads into them. We lubricate the mica spacers on both sides with thermal conductive paste and place them in the places where the transistors will be attached.
Assembling a 500 W amplifier using transistors for surface mounting

We install transistors. 5 pieces of one structure on one side, another on the opposite.
Assembling a 500 W amplifier using transistors for surface mounting

From below, under the contacts, we insulate the radiator with adhesive tape.
Assembling a 500 W amplifier using transistors for surface mounting

We connect the collectors on each side.
Assembling a 500 W amplifier using transistors for surface mounting

We solder matching resistors to the bases.
Assembling a 500 W amplifier using transistors for surface mounting

We solder matching five-watt resistors to the emitters and connect them to a common conductor.
Assembling a 500 W amplifier using transistors for surface mounting

From a coil of 16 turns with a 1.5 mm wire and a resistor, we will assemble a buffer circuit and connect it to the output of the amplifier.
Assembling a 500 W amplifier using transistors for surface mounting

Assembling a 500 W amplifier using transistors for surface mounting

Next, we solder the control transistors and correction circuits according to the diagram.
Assembling a 500 W amplifier using transistors for surface mounting

Assembling a 500 W amplifier using transistors for surface mounting

Be sure to remember to include RF capacitors in the circuit, which will prevent the amplifier from excitation at high frequencies.
Assembling a 500 W amplifier using transistors for surface mounting

The operational amplifier comes into play.
Assembling a 500 W amplifier using transistors for surface mounting

You can use any other one. Next, we attach the variable resistor to super glue.
Assembling a 500 W amplifier using transistors for surface mounting

We continue to assemble the diagram.
Assembling a 500 W amplifier using transistors for surface mounting

Assembling a 500 W amplifier using transistors for surface mounting

We solder the snubber chain at the end.
Assembling a 500 W amplifier using transistors for surface mounting

We solder wires with connectors to the amplifier output.
Assembling a 500 W amplifier using transistors for surface mounting

The amplifier is ready. Let's move on to assembling the power supply. It has the most classic circuit of a diode bridge and a pair of powerful capacitors.
Assembling a 500 W amplifier using transistors for surface mounting

The transformer is made on a toroidal core.
Assembling a 500 W amplifier using transistors for surface mounting

Assembling a 500 W amplifier using transistors for surface mounting

We connect dynamic cooking to the amplifier.
Assembling a 500 W amplifier using transistors for surface mounting

Everything works perfectly.If everything is assembled correctly and from serviceable components, then the amplifier does not need tuning.
Before connecting the speaker, you should measure the midpoint voltage. It should be equal to half the nutrition.
Assembling a 500 W amplifier using transistors for surface mounting

200 W speaker. There is enough power to spare that it is not even possible to increase the potentiometer by 1/3, as the diffuser begins to shake violently. Using a powerful speaker system solves these problems.

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Comments (13)
  1. Guest Andrey
    #1 Guest Andrey Guests 22 July 2020 10:37
    8
    the microcircuit is an operational amplifier and not operational smirk
  2. Vitaly Gennadievich Mukhortov
    #2 Vitaly Gennadievich Mukhortov Guests 23 July 2020 10:39
    4
    Any working structure has a right to exist. But today, wall-mounted installation is too much... Yes, and you can also add 10 transistors and there will be 1 kW, and if there are 20 more, then 2 kW... You can take any transistor amplifier as a basis and hang transistors in parallel ...but personally I don't like this idea. The important question here is not about power, but about sound quality, repeatability and good efficiency.
  3. Vitaly
    #3 Vitaly Guests 23 July 2020 19:54
    4
    In order to have good efficiency, you need to look towards the D-class, and this is a little different music.
  4. Pavlov Oleg
    #4 Pavlov Oleg Guests 3 August 2020 12:01
    2
    70 volts??? 500 watts will not work, well, perhaps the Chinese ones...
    1. Arkady
      #5 Arkady Guests 26 August 2020 22:40
      1
      But why. with a full square 70x70\4=1225)) in 4 ohms. But why is it needed in the ab class, the efficiency will be 50-60 percent.
  5. Guest Alexander
    #6 Guest Alexander Guests 13 August 2020 13:49
    5
    powerful capacitor - what kind of beast is this?
  6. Grigoriev A.I.
    #7 Grigoriev A.I. Guests 9 September 2020 21:42
    1
    500 W on such wires???? Do not make me laugh :))))))))))))))))))))))))
  7. Guest Alexander
    #8 Guest Alexander Guests 18 January 2021 15:01
    0
    Hello, I assembled this amplifier, everything works, but there is slight distortion at high frequencies, what is the reason
    1. Well
      #9 Well Guests 18 January 2021 17:11
      0
      Looks like a little excitement. Try increasing the capacitance of the capacitors in the snubber circuit and in the feedback circuit
      1. Fine
        #10 Fine Guests January 19, 2021 11:02
        0
        Feedback, what kind of capacitors? (ceramic) I'm still new to this business
      2. Guest Alexander
        #11 Guest Alexander Guests January 20, 2021 10:09
        0
        Increased it, didn't help
  8. Guest Maxim
    #12 Guest Maxim Guests 20 May 2022 23:09
    1
    Hello everyone, can you tell me how to set the quiescent current in this amplifier? The amplifier I assembled works, but the thought that there is no quiescent current setting does not leave me.
    Don’t judge strictly, I’m just a beginner, if you can, point me in the direction of what to add in the circuit in order to implement the quiescent current settings!
  9. Eugene
    #13 Eugene Guests January 20, 2023 02:10
    1
    Is it possible to use composite transistors like mj11032/mj1033 in the output stage?

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