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How to convert a 12V acid battery into a lithium-ion battery

Lead-acid batteries are not as capacious and durable as we would like. One of the advantages of their use in motorcycles is their operation at low temperatures. But usually scooters and mopeds, where such batteries are used in the winter and are not used. Therefore, if your acid battery fails, it can easily be converted to a high-capacity lithium-ion battery.

Will need

  • 4 Batteries 3.7 V 26650 series -
  • Balanced charge controller 4S - http://alii.pub/5mubpk
  • Copper stranded wire with a cross section of 6-10 square meters. mm.
  • Tubular solder with rosin.

Converting an acid battery into a lithium-ion battery with your own hands

Open the top battery cover using a screwdriver.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We remove all gas outlet caps. The body is usually welded from two plastic halves. We cut the battery along the seam with a hacksaw.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

Next, very carefully, without touching with your hands and wearing safety glasses, remove all contents from the sections.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We dispose of them appropriately. Wash the body with detergent. Let's cut off all the partitions except the last one. It will house the charging controller.It is very convenient that the batteries will be separated from the electronics by a partition.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We place 4 batteries, checking how they fit in place.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery
How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

In order for everything to fit in, I had to cut a groove in the lid. It will still be closed with a plug.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We take a 30A charging controller for 4 batteries.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

It will completely control not only the charging of each battery, but also the discharge. The connection diagram is as follows:

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We connect the batteries in series.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

Common terminal on thick wires.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We make taps from each battery connection and solder them to the controller.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We solder the pins from the controller.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We install the batteries into the case. The controller is placed in a separate compartment. Solder the wires to the battery terminals.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

Close the lid and secure it with superglue.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We put the plug in its place.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We check the output voltage - 12.8 V.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

Charge to full capacity.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

We install it on the scooter.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

Everything works great.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

The engine starts, all electronics are in order.

How to Convert a 12V Lead Acid Battery to a Lithium-Ion Battery

The battery capacity before the modification was 4 A/h. Now, when using lithium batteries, the capacity has increased to 5 A/h.

Watch the video

Making a powerful 40,000 mAh Power Bank - https://enn.washerhouse.com/6087-delaem-moschnejshij-power-bank-na-40000-ma-ch.html

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Comments (4)
  1. Sergey K
    #1 Sergey K Visitors 16 March 2021 17:36
    0
    As if 4 lithium batteries give more than 16.8 Volts when fully charged! To simulate a 12-volt battery, three batteries are enough.
  2. Yuri_
    #2 Yuri_ Visitors 16 March 2021 18:12
    1
    The battery capacity before the modification was 4 A/h. Now, when using lithium batteries, the capacity has increased to 5 A/h.

    The capacity of a lithium battery drops significantly when operating at high currents, and in this mode it is even worse than a lead battery. Therefore, none of the manufacturers, for example, puts lithium batteries in computer uninterruptible power supplies.
  3. Oleg
    #3 Oleg Guests 17 March 2021 01:22
    1
    1. There will be a constant undercharging of lithium-ion batteries; the voltage regulator is designed for 14.4 V lead-acid batteries. And in theory it is said that lithium batteries have the highest capacity of just 4.2V (16.8V 4s). 2. If you change the LV(RR) to 16.8 V, then the service life of scooter and moped consumers will be reduced. 3. If he installs 3s (again with a modification of the RR (RN), then according to the information of an elderly electronics specialist from YouTube (he shows in detail and in detail the installation of a lithium ion battery on a moped), the starter does not crank the crankshaft. Thanks for the article. I also want to convert the scooter to start from lithium, fortunately I solder the RR myself, but I feel sorry for the money for non-profitable experiments.
  4. Konstantin.K
    #4 Konstantin.K Guests 28 June 2021 16:00
    1
    Only this is not a lithium-ion battery, but a lithium iron phosphate battery. The author stole the idea from the Indians.

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