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home » Workshop » How to make a manual mini circular saw from cheap materials
You can use a mini circular saw to cut laminate, plywood and other thin sheet materials. To make it, you just need to buy an electric motor and a couple of little things. Despite the simplicity of this tool, it cuts like store-bought parquet.
How to make a manual mini circular saw from cheap materials

Materials:


  • electric motor 895 -
    electric motor 895

  • MDF 8 mm;
    MDF 8 mm

  • coupling on the motor shaft -
    How to make a manual mini circular saw from cheap materials

  • PVC plug for pipe 110 mm;
  • push button;
  • saw blade for wood 85-100 mm.

Circular manufacturing process


A 12.5x21 cm blank is cut out of MDF for the sole of the circular. Marks are placed along its long side 7 and 17.5 cm from the edge. Between them, the workpiece is ground 5 mm deep.
MDF blank is sanded 5 mm deep

A 5x5 cm square is cut out of MDF. It needs to be drilled in the center for the motor shaft with a coupling, and on the side for the motor mount.
A square is cut from MDF

you need to drill a hole in the center for the motor shaft

The workpiece is glued to the sole, and the engine is screwed to it.
The workpiece is glued to the sole, the engine is screwed to it

A coupling is placed on its shaft.
Installing the coupling

Next, a casing for the saw blade is made. To do this, cut off a regular PVC pipe plug.
cut off a regular PVC pipe plug

A hole with a diameter of 50 mm is sawn through it, then it is glued onto the sole.
sawing a hole with a diameter of 50 mm

The casing is glued onto the sole

To make a handle for a circular saw, you need to glue 4 pieces of MDF and cut it out of them.
you need to glue 4 pieces of MDF

Cut out the handle

It is screwed to the sole with self-tapping screws.
The handle is glued

The handle is screwed to the sole with self-tapping screws

There is a push button embedded in the handle.
Solder the wires to the button

Next, the wires are soldered through it to the engine.
Next, the wires are soldered through it to the engine.

They are connected to a power supply or battery. A disk is installed on the coupling.
A disc is installed on the coupling

Now, when you press the button, the circular saw will cut.
Homemade circular saw saws MDF

A homemade circular saw saws a board

Homemade mini circular

Using the same technology, you can make a mini table saw - https://enn.washerhouse.com/6098-izgotovlenie-nastolnoj-mini-pily-12-v.html

Watch the video


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