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A broken part of a tool, especially during work, can greatly spoil not only the work process itself, but also the mood for further work. It’s good if, with the breakdown of a minor part, the tool does not fail, and you can still work with it before replacing this most ill-fated part. In my case, for example, the pad between the frame and the container broke on a garden wheelbarrow.

The damage seems to be minor, and work can continue. But it's not that simple; under more or less serious load, the wheelbarrow begins to move in the direction from which the lining broke. This is very inconvenient when transporting heavy loads. Then I decided to remove the second overlay, for symmetry! I thought it would help.

It really helped - the car stopped moving to the side. But she started creaking like hell! Ears curl up! No amount of lubrication oil helps. I couldn’t stand it for a long time, and went to the nearest hardware store to get the part I needed, which, of course, wasn’t there.There was not the slightest desire to travel all over the city in search of the right thing. Then I decided to repair the broken thing myself. Today we will look at one of the options for how to put together a thin plastic lining split in half. This advice will greatly help those who find themselves in a similar situation. This may not necessarily be a wheelbarrow trim. This method can restore any plastic item or part. At least until the original one is purchased from the store.

You will need:

  • Pliers.
  • Pin.
  • Secondary glue.
  • Composite adhesive, “cold welding” type.
  • A drill, as thick as a prepared pin.
  • Bor machine or small drill.
  • Small grinding disc for machine bur.

Repairing a broken part

First, you need to check whether any other small pieces have fallen off and examine the repair object in more detail. If the part being repaired has stiffening ribs, then the longitudinal ones will have to be removed. This can be done using pliers and a bur machine with a small sanding disc.

Next, in the thickest places, using a two millimeter drill, you need to drill holes inside the part. Like this:

4-5 millimeters deep. We will need these holes to reinforce the part. For greater durability. Next, we take the prepared pin, straighten it, and break it (or bite it off with wire cutters - whatever suits you!) into eight-millimeter pieces.

Now, using a match or thin wire, we lubricate the holes on the drilled half of the broken part, and stick pins made from pins into the holes.

We do everything very quickly so that the glue does not set in the empty holes. Next, we drill holes in the second half of the broken part.Strictly opposite the pins protruding from the first half. If everything turned out as it should, lubricate both halves in the split place with second glue and stick them into each other.

It is necessary to compress the parts to be glued. At least for thirty seconds so that they stick.

Now it’s the turn of the composite glue. I use the “cold welding” type - a very convenient glue. There is not as much fuss with it as, for example, with the liquid components of epoxy glue. Yes, and it hardens much faster, and in terms of reliability of fastening they are the same.

In general, we break off, or cut off, the piece we need from the total mass, spray our palms with water, and carefully stir and knead the glue in our palms. Until a homogeneous mass is obtained.

Next, we lubricate the inner surface of the part being repaired with second glue, the one from which we broke out the longitudinal stiffeners. And we sculpt a cold weld onto the surface greased with glue.

After all the procedures described above, we leave the part for several hours so that the glue is sure to set properly.

Well, finally, we install the restored part in its original place.

It turned out very well. Doesn't move, doesn't creak. You can again load as much as you can carry, and as much as the wheels are designed for!

The work itself took no more than an hour. The only negative: I had to wait several hours for the glue to finally set.

Watch the video

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Comments (16)
  1. Alexander Kizimov
    #1 Alexander Kizimov Guests 16 April 2019 09:47
    38
    Oh my God, what a perversion! Sculpt all this and for what?! For the sake of a gasket, not a wheelbarrow... But just take a piece of rubber from the sole of an old shoe and cut out this gasket? No?! Or is this car something special?! You have to shoot from it and you need accuracy here?! The fact that the hands were able to restore the part is commendable, but this whole story is a complete perversion of the brain.
  2. Guest Vlad
    #2 Guest Vlad Guests 16 April 2019 12:13
    3
    I would cut out a spacer from a piece of wood from the dacha, or from two layers of plywood. And then there’s super glue and cold welding! If only I had put burrs on the pin from which I made the pins using side cutters!
  3. Denis
    #3 Denis Guests 16 April 2019 12:46
    2
    Isn’t it destined to print it on a 3D printer? Fence the collective farm...
    1. Nedenis
      #4 Nedenis Guests 16 April 2019 13:51
      16
      Damn, that's right! Every owner of a garden cart has a 3D printer under his bed in his house... and by any chance he understands 3D modeling. And he is 100% ready to spend 10-20 hours to draw a part, and then print it...
  4. zhora
    #5 zhora Guests 16 April 2019 19:40
    1
    I'm fixated on the people's car, but I should be thinking about restoring a plastic part. I can't glue plastic. tried many ways. Does not work. A really working method is to make a plastic electrode and weld the seam. Steel pins can be heated and inserted. This is how to learn more precisely. And the seam needs to be sharpened, degreased and melted with a soldering iron/torch. then sand it.If anyone knows a good glue for plastic, please let me know.
    1. bravers
      #6 bravers Visitors 17 April 2019 10:55
      1
      Some ABS plastics can be bonded well with acetone. The result is a homogeneous cast seam. Then, if the part breaks, it will not be along the seam, but next to it. You should try it on a piece of plastic part; if a drop of acetone melts it, then you can safely use it along the entire seam. Acetone evaporates quickly, so you need to act quickly. Using a soft squirrel brush, liberally apply acetone to the broken parts of the glued parts and quickly connect. You can go over the seam again with acetone and use a brush to rub the seam with molten plastic. Toluene works similarly, but it is very poisonous.
  5. Alexei
    #7 Alexei Guests 16 April 2019 21:24
    1
    Apparently, making a mold from plasticine and casting any number of parts from epoxy with filler was not enough.
    1. Igor
      #8 Igor Guests 20 April 2019 21:14
      0
      Two-component silicone compound + plasticine mold = exact copy.
  6. bravers
    #9 bravers Visitors 17 April 2019 10:34
    1
    Pins used as a splint to strengthen a seam are a controversial solution. By drilling new holes, you weaken the plate. I would advise gluing a metal plate along the flat part, over the entire area of ​​the lining, with instant glue; it would take on part of the load. Cold welding is a useful thing. I didn’t know that you could combine it with cyanoacrylate, I’ll take note.
  7. Guest Andrey
    #10 Guest Andrey Guests April 17, 2019 11:11
    2
    Drill holes so that the counter holes match...
    How complicated and boring everything is...
    Isn’t it easier to bend a paper clip and fuse it with a soldering iron or a heated nail? and then use the same soldering iron to smooth out the squeezed-out remains of plastic through a sheet of paper? Or do you need unearthly beauty for a garden wheelbarrow?
    The idea is clear and sound, but the execution is unreasonably complicated.
  8. Guest Yuri
    #11 Guest Yuri Guests 17 April 2019 14:31
    2
    I bought a polymorph from the Chinese a long time ago and, if necessary, I mold everything I need from this plastic. This thing costs a penny, but it really helps.
  9. Jukes
    #12 Jukes Guests 17 April 2019 20:29
    8
    Flatten a piece of hose, pierce holes. At the same time, replace the second one. Will outlive the car.
  10. Vita
    #13 Vita Guests 19 April 2019 14:31
    0
    it needs to be simpler, in such cases, if space allows, it is necessary to strengthen it, cover (selection of material) - screws (ligament) - new holes. Anti-vibration fire hose (conveyor belt), cut, drill, install

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